Techno Level 1:

Small Cell Production Processing Center

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General Description:
The Techno Level 1 orthotic cutting system is a Windows® based system that features Techno's model 3024 LC Series machine equipped with precision ball screws on all three axes, closed-loop servomotors and controls.

The use of servos allows the machine to monitor its position at all times providing maximum cut speeds and precision. The table surface is T-slotted which provides an easy method for material fixtures. This type of fixturing allows materials to be placed and removed in seconds. The spindle included is a High frequency single tool collet spindle (automatic tool changer optional) which accepts industry standard ER collets.

The 3024 Tabletop is ideal for small orthotic production manufacturing shops. This machine is also ideal for small production cell manufacturing. This phrase is defined as the use of several machines within a group maintained by a single operator. The machine cell can consist of 2, 3 or even 4 machines per cell thus increasing the production volume without increasing human interaction. This approach has been embraced by many small and large production shops as their needs have grown.

Specifications:
Machine Model: LC 3024 Tabletop
Process Area: X= 30”, Y=24”, Z=6”
Maximum Cut Speed: 250 in./min.
Mechanical Drive: Ball screws all three axes
Motor Drive: Closed-loop servo’s
Spindle: 5hp High frequency collet type, 230V, 3-phase
Tool Change: Manual
Clamping: Mechanical T-slot clamp bars & cam clamps

Material processing speed per pair of orthotics:
Orthotics:
Material: MDF
Cut Speed = 200 ipm • Time = 7:07 minutes
Material: EVA Foam
Cut Speed = 250 ipm • Time = 6:50 minutes
Material: Plastic
Cut Speed = 150 ipm • Time = 8:58 minutes

Heel: [note: multi-pass cuts required]
Material: Plastic
Cut Speed = 150 ipm • Time = 13:30 minutes